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EV charging cable assembly makers pursue standardization, high reliability

Global SourcesUpdated on 2023/12/01

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EV charging cable assemblies from China suppliers conform to national and international design requirements.

China manufacturers of EV charging cable assemblies will continue to underscore standardization and high reliability in product design in the next several years. Most ensure compliance with relevant national and international benchmarks such as GB/T 20234, 18487 and 27930 and those set by the IEC.

Releases boast protection against oil, fire, cold, shock and crushing hazards, besides being IP55 to IP65-rated, to withstand use in rugged environments and still offer a life span exceeding 10,000 cycles. These have 220 to 250V rated voltage and 10 to 63A rated current.

Taking advantage of steadily increasing demand in the next five years, companies leverage lower production cost to gain traction in the entry-level and midrange markets and avoid competing with foreign players in the high end. EV charging plugs and cable assemblies will be a $700 million market in 2022 from $394 million in 2017, according to local market research company Sansheng Consulting.

The majority of China suppliers are confident the line will hold against the burgeoning wireless solution, which offers enhanced safety and flexibility and ease of installation. This is because the cost of the latter is nearly 10 times as much and will likely limit its application to high-end EVs.

The products in this gallery have been handpicked by our market analyst for representing current trends in EV charging cable assemblies.

IP65, 250VAC, 16/32/63A

From Aceharness Ltd, model ACE0701-3 is an EV charging cable assembly with 250VAC and 16, 32 or 63A rating. It operates in -30 to 50 C.

The core is made of PBT with 20 percent glass fiber, the contact pins of copper alloy, and the shell of PC with glass fiber. The IP65 product meets IEC 62196-2 2010 specifications.

The minimum order is 200 units, and delivery is within 7 days.

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IP65, 240VAC 16A, V2-DSS socket

This 240VAC, 16A EV charging cable assembly from Aceharness Ltd, ACE0701-5 model, has a V2-DSS socket. Its operating temperature is -30 to 50 C.

The IP65-rated and IEC 62196-2 2010-compliant unit has copper alloy contact pins, a PBT with 20 percent glass fiber core and UL94V-0-rated shell made of PC with glass fiber.

The 200-unit minimum order is delivered within 7 days.

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IP55, 120/208/220/240VAC 6 to 16A, 100,000-hour MTBF

Guangdong Haerkn New Energy Co. Ltd's model SEVA16A-220S EV charging cable assembly has 120, 208, 220 or 240VAC, 50/60Hz, 6 to 16A. It can be manufactured according to EVSE J1772 or IEC61851-1 2010 standard.

The IP55-rated unit has built-in protection against leakage current, under- and overvoltage, overcurrent and -frequency, high temperatures, grounding and lightning. It operates in -30 to 50 C and stores in -40 to 80 C. The MTBF is 100,000 hours.

The length of the 6m cable can be modified. The 5kg control box is 170x84x42mm. Price is $135 to $150. The minimum order of 10 units is delivered within 7 to 14 days.

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IP55, 6 to 16A, EVSE J1772 or IEC61851-1 2010

Model SEVA32A-220S EV charging cable assembly from Guangdong Haerkn New Energy Co. Ltd in 120, 208, 220 or 240VAC, 50/60Hz, 6 to 16A can be made to EVSE J1772 or IEC61851-1 2010 specifications.

IP55-rated, the product integrates protection against leakage current, under- and overvoltage, overcurrent and -frequency, high temperatures, grounding and lightning. Its operating temperature is -30 to 50 C. The MTBF is 100,000 hours. Its cable length can be customized. The price is $135 to $150 and the minimum order 10 units.

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250V 10/16/32A, AC charging

Supporting AC charging, Shenzhen Lianjiaxiang Science & Technology Co. Ltd's EV charging cable assembly, EV-R-VV PVC model, has 250VAC and 10, 16 or 32A rated voltage and current. The terminal temperature is less than 50 K.

The IP55 unit has 0.5mohm maximum contact and >1000Mohm insulation resistance. Operating temperature is -30 to 50 C.

The minimum order for this GB/T20234.3-2015-compliant product is 500 units. Delivery lead time is 10 days.

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750/1,000V 80/125/200/250A, DC charging

The EVDC-SS PVC model from Shenzhen Lianjiaxiang Science & Technology Co. Ltd is an EV charging cable assembly for DC charging. Its rated voltage and current are 750 or 1,000V and 80, 125, 200 or 250A. The terminal temperature is less than 50 K and the operating temperature -30 to 50 C.

The unit has 0.5mohm maximum contact and >2,000Mohm insulation resistance, and 2,000V withstand voltage. It meets GB/T20234.3-2015.

The minimum order is 500 units. Delivery is within 10 days.

Inquire Now


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