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by Vianie Li & Cecile de Veyra

Most industries experienced a downturn in 2020 as a result of pandemic lockdowns, but the automotive industry’s electric segment differed with double-digit growth. Sales increased by 43 percent over the pre-pandemic level and snared a 4.6 percent share of the automotive market, according to Virta, a leading Finnish EV charging company. These doubled and reached 6.75 million units in 2021, and are on track to outdo this performance year after year.
Europe has been switching from gasoline-powered vehicles since 2019, with Germany, Norway, Iceland and Sweden the largest markets, according to the International Energy Agency.
Based on new vehicle registrations from January to May 2022, Virta said that there were already over 3.2 million units globally. This figure is expected to keep rising, driven by government subsidies as part of decarbonization efforts. In 2021, China had the most at 3.3 million units, followed by Europe with 2.3 million and the US with 630,000.
Based on IDC info, China’s new energy vehicle market will be 5.225 million units by end-2022, surging by 47.2 percent over the previous year. The volume is anticipated to reach up to 12.99 million units in 2025, with a CAGR of 38 percent from 2021.
This highly positive development will impact the upstream market in the years ahead. By the end of 2022, the global DC motor manufacturing segment will be on the scale of $4.4 billion, up from $3.5 billion in the previous year, according to Qianzhan Industry Research Institute. This will increase further to $5.4 billion in 2023 and $9.2 billion in 2026.
China, being the largest EV market, has been attracting motor manufacturers from home and abroad. Japan’s Nidec invested $740 million to build an EV motor factory in Dalian, Liaoning in 2021. The facility, with an annual production capacity of one million units, has already started operating on a mass scale.
There are more than 500 manufacturers of DC motors in China, including companies with investment from overseas, but only a fifth cater to the EV sector. Broad Ocean, Wolong, Jiangxi Special, Zhejiang Founder and Shenzhen Zhaowei are some of the leading homegrown suppliers. The rest are small and medium operations that lag behind foreign rivals in terms of technology.
To attract market attention, Chinese enterprises compete based on price-performance ratio, accept small orders, and offer fast turnaround time and aftersales services. Most export between 20 and 80 percent of production to Europe, North and South America and the Asia-Pacific region from their factories in Guangdong, Zhejiang, Jiangsu, Shaanxi and Sichuan. Many are found in Shenzhen, Dongguan, Zhongshan, Ningbo, Changzhou and Suzhou, and some in Xi’an and Chengdu.

China-made DC motors
EV DC motors in mainstream supply in China are brushed and brushless types, which feature easy speed adjustment, require only simple installation and are low-priced.
Brushless or BLDC units currently dominate shipments. These are available in versions with a speed range of 400 to 1,600rpm, rated voltage of 2 to 48V, rated power of 350 to 1,000W, efficiency rating of over 83 percent and life span exceeding 2,000 hours. There are water-resistant variants that have more than IP65 rating.
Most EV DC motors from China are UL-listed, RoHS-compliant and bear CE and GS seals of approval.
To keep up with trends in the EV sphere and meet evolving customization needs, Chinese manufacturers will continue to develop DC motors that are more compact and have higher speed and efficiency levels.
They are also looking to boost the release of permanent-magnet BLDC units, which are expected to be in great demand in the coming years. These motors have inherent characteristics of high energy density, efficiency and reliability, no EMI, easy maintenance and long operating life.
The cost of materials and components, such as stators, rotors, bearings and bases, went up slightly in the past 12 months, leading to a 5 to 10 percent increase in DC motor prices. Suppliers interviewed by Global Sources are confident outlay for manufacturing inputs and product quotes will become stable in 2022.

Model LSHL1713-K1-1423 from Dongguan City Lianfeng Motor Co. Ltd is a DC motor with 220 to 240VAC voltage, 0.15A maximum current, 50/60Hz frequency and 120W power ratings, and a life span exceeding 1,000 hours. The minimum order of 1,000 units is for delivery within 35 days.

This permanent-magnet DC motor from Dongguan Xinhui Chuandong Electronic Co. Ltd, the XH-770-01, has 25,000rpm speed, 3kg.cm torque and 60 percent efficiency. This 42mm-diameter unit meets CE, EMC, KC, UL and RoHS standards. Order quantity is negotiable. Delivery is within seven days.

Suitable for use in automotive door locks, window washer pumps, cleaners, massagers and hair dryers, Kindly Industrial Co. Ltd’s KC-36 DC Motors has 17V nominal voltage and 0.22A current. Its no-load speed is 20,000rpm, torque 67.62g.cm and stall torque 390g.cm. The negotiable minimum order has a seven-day lead time.

This RoHS-compliant DC motor from Xian Huan-Tai Technology & Development Corp. Ltd, the HT-173, has 13.5±0.2VDC nominal voltage, 0.2±0.1A no-load current, 5,200±500rpm no-load speed and 20mN.m torque. Dimensions are 48x30mm. An order of at least 1,000 units is for delivery within seven days.
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